Increased capacity and cost reductions of up to 35%
The collaboration with Danmatic has been an exciting journey of more than 25 years and has contributed specialised know-how and expertise in the form of unique solutions and new technology implemented at the company. The development focus has primarily been on our decoration and tray handling equipment.
Excellent development collaboration on decoration
With Danmatic’s moistening roller technology for bread decoration, we have achieved a reduction of up to 30% of the expensive topping material. The excess topping that lands on the dry conveyor can be reused by only wetting the products, resulting in significant savings. At the same time, we have reduced cleaning costs as only the bread is moistened and not the conveyor itself, which saves us production downtime for cleaning, and from an environmental perspective, we also save on cleaning products.
Increased capacity and production output
Heavy lifting and less handling of trays around the production line have resulted in a more automated process, increased employee job satisfaction and reduced costs. Danmatic’s Tray Handling System has given us savings of up to 35%. The system automatically handles the filling and emptying of racks. The racks are fixed by a fixture that ensures that each rack is correctly positioned regarding the rack handling. Depending on the model size, the system handles 250 or 750 trays per hour.
Close collaboration is rewarding for both parties
Danmatic has been our preferred choice for turnkey projects from silos to mixers and from laminating lines, bread lines, first proofers, final proofers, cooler conveyors and robotic packaging.
In early 2023, we completed our largest development project to date, where Danmatic newly developed an automatic tray handling system with a capacity of 850 trays per hour. Add to this fully automated rack handling and the decoration of an exciting new bread concept.
A partnership that has not been without its challenges, but together we have overcome them and given both parties crucial knowledge so that today we have a robust, efficient and modern bakery that we are proud of.
